• 专利附录
  • 专利说明
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    • 专利摘要:
    The invention relates to a lubricating oil monitoring system comprising at least one computing device configured to monitor a lubricating oil by performing steps including: determining an initial desired residual life for the lubricating oil; Determining a temperature-dependent residual life for the lubricating oil based on a temperature reading of the lubricating oil; Calculating a contamination factor of the lubricating oil based on a contamination sample value of the lubricating oil; Determining an updated desired residual life for the lubricating oil based on the impurity factor, the initial target remaining life and the temperature-dependent remaining life; and determining a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor.
    公开号:CH708012B1
    申请号:CH00618/14
    申请日:2014-04-23
    公开日:2018-05-15
    发明作者:Saunders O'donnell Keegan；Paul Fitzpatrick Matthew
    申请人:Gen Electric；
    IPC主号:
    专利说明:

    description
    Cross Reference to Related Application The present invention is related to parallel priority United States Patent Application No. 13 / 872,495 (Attorney Docket No. 268 778-1; GEEN-0502).
    Field of the Invention The present invention relates to turbomachine systems. More particularly, the subject of the present invention relates to a system and a method for monitoring lubricating oil in turbomachine systems, for example in gas turbine engines or steam turbine engines.
    Background to the Invention Turbomachinery such as gas turbines and / or steam turbines use lubricating oil to reduce the coefficient of friction between engine components. While turbomachinery are often supplied and installed by a manufacturer and / or distributor, these turbomachinery are often serviced (over their lifetime) by the customer who purchased the turbomachine. In order to ensure that the lubricating oil in the turbomachine maintains a sufficient quality level for the lubrication, the customer traditionally takes an oil sample and sends it to a laboratory for analysis. However, some customers do not take the oil samples properly, which can affect the accuracy of the check. Others do not take the samples frequently enough to safely monitor the condition of the oil.
    In other industries, for example in the motor vehicle industry, the lubricating oil quality is calculated on the basis of empirical data in connection with an expected service life of the oil on the basis of operating parameters of a motor vehicle. In these cases, a monitoring system of a motor vehicle monitors the performance of the vehicle, e.g. Speed, acceleration, braking, and the like, and calculates, based on the performance of the vehicle, a period of time in which the lubricating oil will experience a deterioration. However, these motor vehicle systems do not check the quality of the lubricating oil.
    Due to the weaknesses of the above-mentioned monitoring techniques of the lubricating oil quality, an accurate assessment of the quality of the lubricating oil in a turbo engine is problematic.
    Brief Description of the Invention The invention is defined on the basis of the independent claims.
    BRIEF DESCRIPTION OF THE DRAWINGS These and other features of this invention will become more apparent from the following detailed description of the various embodiments of the invention in conjunction with the accompanying figures which illustrate various embodiments of the invention:
    1 uses a flowchart to illustrate a method that is carried out in accordance with various exemplary embodiments of the invention.
    2 uses a flowchart to illustrate a method that is carried out in accordance with special exemplary embodiments of the invention.
    FIG. 3 shows a graphic representation of oil service life forecasts according to ideal calculations and according to various exemplary embodiments of the invention.
    4 shows an environment using a system according to various embodiments of the invention.
    5 shows a schematic front view of a device according to various exemplary embodiments of the invention.
    FIG. 6 shows a partial perspective view of the device of FIG. 5 according to exemplary embodiments of the invention.
    It should be noted that the drawings of the invention are not necessarily to scale. The drawings are only intended to illustrate typical aspects of the invention and should therefore not be considered to limit the scope of the invention. In the drawings, like reference numerals designate like elements.
    CH 708 012 B1
    Detailed Description of the Invention As mentioned above, the subject of the invention described herein is turbomachinery systems. More specifically, the subject matter described here relates to lubricating oil in turbomachine systems, for example in gas turbine engines or steam turbine engines.
    As noted in the present, effective monitoring of the quality of lubricating oil in turbomachinery systems may be difficult, which can lead to undesirable wear of the oil and ultimately damage to the turbomachine that relies on lubrication by that oil.
    In contrast to conventional approaches, various exemplary embodiments of the invention contain systems, computer program products and associated methods for analyzing a lubricating oil by means of test data which are obtained from that oil. In various specific embodiments, a system includes at least one computing device configured to monitor a lubricating oil by performing steps that include: determining an initial target remaining life for the lubricating oil; Determining a temperature-based or temperature-dependent remaining service life for the lubricating oil on the basis of a measured temperature value of the lubricating oil; Calculating a contamination factor of the lubricating oil based on a contamination sample value of the lubricating oil; Determining an updated target remaining life for the lubricating oil based on the contamination factor, the target remaining life and the temperature-based or temperature-dependent remaining life; and determining a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor.
    Various additional embodiments relate to a computer program product having a program code that, when executed by a computing device, causes the at least one computing device to monitor a lubricating oil by performing steps that include: determining an initial target remaining life for the lubricating oil; Determining a temperature-based or temperature-dependent remaining service life for the lubricating oil on the basis of a measured temperature value of the lubricating oil; Calculating a contamination factor of the lubricating oil based on a contamination sample value of the lubricating oil; Determining an updated target remaining life for the lubricating oil based on the contamination factor, the target remaining life and the temperature-based or temperature-dependent remaining life; and determining a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor.
    Various additional embodiments of the invention relate to a system that includes: at least one computing device configured to analyze a lubricating oil from a turbomachine by performing steps that include: precalculating an initial target remaining life for the lubricating oil ; Determining a temperature-dependent remaining service life of the lubricating oil on the basis of a measured temperature of the lubricating oil; Determining a contamination factor of the lubricating oil based on a measured contamination level of the lubricating oil; Determining a life loss factor of the lubricating oil based on the initial target remaining life, the temperature-dependent remaining life and the contamination factor; Determining an amount of life lost from the lubricating oil based on the life loss factor and a sampled frequency of the lubricating oil; Calculating a refined target remaining life for the lubricating oil based on the amount of lost life and the initial target remaining life; and precalculating a current remaining life of the lubricating oil based on the refined target remaining life and the life loss factor.
    In the following description, reference is made to the accompanying drawings, which form a part hereof and illustrate specific exemplary embodiments in which the present embodiments can be used. These exemplary embodiments are described in detail sufficiently to enable the person skilled in the art to put the present embodiments into practice, and it is clear that further exemplary embodiments can be used and that changes can be made without departing from the subject matter of the embodiments according to the invention. The following description is therefore only exemplary.
    1 uses a flow chart to illustrate a method for monitoring a lubricating oil (e.g. a lubricating oil in a turbo engine) according to various exemplary embodiments of the invention. These steps can, as described here, e.g. be performed by at least one computing device. In other cases, these steps can be performed according to a computerized lubricant oil monitoring process. In yet other embodiments, these steps can be performed by executing computer program code on at least one computing device that causes the at least one computing device to monitor a lubricating oil. In general, the process can include the following substeps:
    Step S1: Determine or determine an initial target remaining life (L) for the lubricating oil. In various exemplary embodiments, this includes obtaining data on the type of oil and calculating the Arrhenius reaction rate (ARR) for the type of oil, provided that the oil is pure (free of pollutants) and is used at its design temperature (optimal conditions). The initial target remaining life is the amount of life expected for the lubricating oil if it were used for the entire service life / life under these optimal conditions.
    CH 708 012 B1 The ARR is based on a known technique which is used to calculate the reduction in life (L) due to oxidation of a mineral oil. The ARR can be calculated in special embodiments according to the following equation:
    [0018] k = Ae _Ea / (RT) (Equation 1) With k equal to the rate constant of a chemical reaction; T is the absolute temperature of the lubricating oil (in Kelvin); A equals preexpontial factor; Ea is the activation energy of the lubricating oil; and R equals the universal gas constant. In a modification, the universal gas constant (R) can be replaced by the Boltzmann constant (kB). In the case of a mineral oil, the ARR can be simplified by expressing an oxidation life (L) of the oil, the rate constant of the chemical reaction (k1) and a target rate constant k2 = 4750 by: [0020] Log (U) = ^ + (k 2 / T) (Equation 2) Step S2: Determining or determining a temperature-dependent remaining service life (L T ) for the lubricating oil on the basis of a temperature measurement value of the lubricating oil. The temperature-dependent remaining service life can represent an estimated remaining service life, as calculated in advance on the basis of the measured temperature of the lubricating oil. This may include taking a measurement of the temperature of the lubricating oil. If the lubricating oil comes from a turbomachine, the measured temperature value can be obtained from a temperature sensor that comes into contact with the lubricating oil either in the turbomachine or outside the turbomachine. As in the case of step S1, the temperature-dependent remaining life can be calculated according to the ARR.
    [0022] Step S3 may include calculating a contamination factor of the lubricating oil based on a (measured) contamination sample value of the lubricating oil. In various exemplary embodiments, the calculation includes the use of a transfer function in order to assign a qualitative weighted contamination factor to each of a number of measured oil properties mentioned here. In various exemplary embodiments, a weighted contamination factor X is assigned to a first oil property A, while a separate weighted contamination factor of Y χ X is assigned to a second oil property B, with Y equal to a factor, e.g. 1,2, 3, 0,1,0,2, 0,3, a negative factor, a percentage factor, and the like. In various exemplary embodiments, the contamination sample value can be obtained on the basis of a largely similar sample value of the lubricating oil as the temperature measurement value. In various exemplary embodiments, the contamination sample value is obtained and analyzed with a view to one of the following oil properties: an iron particle number, a water fraction, a dielectric constant and / or a level according to the International Organization for Standardization (ISO) in order to calculate a contamination factor. In some special cases, the ISO particle level includes an average ISO level particle number that is calculated by averaging several ISO level particle counts for the lubricating oil. In different cases, this can include an ISO 4 level particle number, an ISO 6 level particle number, and an ISO 14 level particle number.
    Step S4 may include determining an updated target remaining life for the lubricating oil based on the contamination factor, the target remaining life and the temperature-based or temperature-dependent remaining life. In various embodiments, the updated target remaining life for the lubricating oil is calculated by subtracting a current lost life (of the lubricating oil) from the initial desired remaining life. In the form of an equation: updated target remaining life = initial target remaining life - current lost life. The current lost service life can be calculated by multiplying the service life loss factor by a sampling frequency of the lubricating oil. In the form of an equation: current lost service life = service life loss factor x sampling frequency of the lubricating oil. The sampling frequency can be obtained from a look-up table or other reference table and can be calculated based on a known relationship between the type of oil, the volume of oil in the pan and the time period between successive samples of the oil. In various exemplary embodiments, these relationships are pre-calculated and stored, for example, in the main memory or in another data memory in at least one computer device (e.g. in any computer device shown and / or described here), or can be accessed by the latter. Based on a known frequency of the oil and the measured volume of oil in the pan, the computing device can determine a time that has elapsed between samples (e.g., successive samples) of the oil. This time elapsed between samples can be used to determine a remaining (and / or elapsed) life of the oil.
    Step S5 may include: determining a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor. In various exemplary embodiments, the current remaining service life is equal to the service life loss factor multiplied by the sampling frequency of the lubricating oil. In the form of an equation: current lost service life = service life loss factor x sampling frequency of the lubricating oil. In various exemplary embodiments, the service life loss factor is calculated by forming the ratio of the initial target remaining service life to the temperature-dependent remaining service life and multiplying this ratio by the contamination factor. In the form of an equation: Service life loss factor = [initial target remaining service life / temperature-dependent remaining service life] x contamination factor.
    CH 708 012 B1 [0025] In many exemplary embodiments, sample values of the lubricating oil are obtained at various locations on the turbomachine. In these cases, it is understood that sample data can be averaged or otherwise standardized to determine a remaining life.
    In some cases, the lifetime loss factor for the first sample data obtained (e.g., temperature data, contamination data, frequency data, and the like) may be multiplied by the time between obtaining the sample values, and the value may be subtracted from the lifetime of the fluid under optimal conditions. As mentioned, this particular example relates to the case of the first sample value obtained (or the first sample value obtained after the oil from the turbomachine and the sump has been exchanged). After a first data sample value is available, subsequent sample values will form part of a moving average that acts as a factor in some or all of the previously obtained sample values.
    In specific embodiments, the life loss factor can be calculated as a moving average based on an operating period of the engine (e.g., a turbomachine) that contains the lubricating oil. In some cases, the lifespan loss factor is a moving average that was taken over a short-term (e.g. very short-term) period, for example in the last 1-3 weeks of operation of the turbomachine.
    In various exemplary embodiments, steps S1-S5 can be carried out iteratively (repeatedly) periodically (e.g. according to a time schedule of x times per time y, and / or continuously) in order to monitor the current remaining service life for a lubricating oil. In some cases, steps S2-S5 can be repeated, for example, by obtaining one (or more) new sample value (s) of the lubricating oil and carrying out associated steps described here. In these cases, step S1 need not necessarily be repeated since the initial target remaining life (Lj) may be substantially unchanged between some test intervals.
    2 uses a flowchart to illustrate a method for analyzing a lubricating oil from a turbomachine in accordance with various special exemplary embodiments of the invention. As described here, these steps can be carried out, for example, by at least one computer device. In other cases, these steps can be carried out according to a computer-aided method for monitoring a lubricating oil of a turbomachine. In still further embodiments, these steps can be performed by executing computer program code on at least one computing device that causes the at least one computing device to monitor a lubricating oil from a turbomachine. In general, the process can include the following substeps:
    SA: precalculate an initial target remaining life for the lubricating oil;
    SB: determining a temperature-dependent remaining service life of the lubricating oil on the basis of a measured temperature of the lubricating oil;
    [0032] SC: determining a contamination factor of the lubricating oil based on a measured contamination level of the lubricating oil;
    SD: determining a life loss factor of the lubricating oil on the basis of the initial target remaining life, the temperature-based or temperature-dependent remaining life and the contamination factor;
    SE: determining an amount of life lost from the lubricating oil based on the life loss factor and a sampled frequency of the lubricating oil;
    SF: calculating a refined target remaining life for the lubricating oil based on the amount of the lost life and the initial target remaining life; and SG: precalculating a current remaining life of the lubricating oil based on the refined target remaining life and the life loss factor.
    It goes without saying that, in the flowcharts shown and described here, although not shown, other processing processes can be carried out, and that the sequence of steps can be changed according to different exemplary embodiments. In addition, intermediate steps can be carried out between one or more described steps. The flow of the steps shown and described here is not to be regarded as a limitation of the various exemplary embodiments.
    3 shows an exemplary graphical representation of pre-calculated oil remaining life curves according to: A) a theoretical calculation of the oil remaining life based on ideal conditions; B) an impurity factor curve; C) a calculation of the remaining oil life based on a current lost life; and D) a calculation of the remaining oil life based on a factored remaining service life calculation. The time is plotted on the left y-axis in years, the contamination factor is plotted on the right y-axis, and the time is plotted on the x-axis.
    4 shows an environment 101 with a monitoring system 114 for carrying out the functions described here according to various exemplary embodiments of the invention. To this end, the environment 101 includes a computer system 102 that is capable of performing one or more of the steps described herein to dispense a lubricating oil, e.g. a turbo machine to monitor. Specifically, computer system 102 is below
    CH 708 012 B1
    Inclusion of the monitoring system 114 shown that enables the computer system 102 to monitor a lubricating oil by performing any / all of the steps described herein and implementing any / all of the embodiments described herein.
    The computer system 102 is shown as including a computing device 124 that includes a processing component 104 (e.g., one or more processors), a storage component 106 (e.g., a memory hierarchy), an input / output (I / 0) component 108 (e.g. one or more I / O interfaces and / or devices), and may include a data communication path 110. In general, processing component 104 executes program code, e.g. the monitoring system 114, which is at least partially permanently stored in the storage component 106. During the execution of the program code, the processing component 104 is able to process data, which can lead to reading and / or writing of transformed data from / to the storage component 106 and / or the I / O component 108 for further processing. Path 110 provides a communication link between each of the components in computer system 102. I / O component 108 may include one or more human input / output devices that allow a user (eg, a human user and / or a computer-based application) 112 to interactively interact with computer system 102 and / or one or more data communication devices to allow system user 112 to exchange data with computer system 102 using any data exchange connector. To this end, monitoring system 114 may manage a set of interfaces (e.g., a graphical user interface (s), an application program interface, and the like) that enable human and / or system users 112 to interact with monitoring system 114. In addition, the monitoring system 114 can store data, e.g. Oil temperature data 60 (e.g., oil temperature data obtained by sensor system 150), oil contamination data 80 (e.g., oil contamination level data obtained by sensor system 150), and / or oil frequency data 90 (e.g., frequency measurement data manage the oil as obtained by sensor system 150 using any solution (e.g., store, retrieve, create, edit, organize, play back, and the like). The monitoring system 114 can additionally exchange data with a turbomachine 118 and / or an oil sensor system 150 via wireless and / or wired means.
    In any event, computer system 102 may include one or more general-purpose computer industry articles (e.g., computer devices) capable of executing program code installed thereon, e.g. the monitoring system 114. In the sense used here, it is understood that “program code” means any combination of instructions in any language, code or notation of any kind that cause a computing device capable of processing data, perform a special function either simultaneously or with any combination of the following steps: (a) translation into a language, code or notation of another kind; (b) Reproduction in another type of material; and / or (c) decompression. For this purpose, the monitoring system 114 can be implemented as any combination of system software and / or application software. It is also clear that monitoring system 114 may be implemented as a cloud-based computing environment, where one or more steps are performed on separate computing devices (e.g., on multiple computing devices 24), with one or more of those separate computing devices possibly being only a portion of the components included, which are shown and described in connection with the computing device 124 of FIG. 4.
    In addition, monitoring system 114 may be implemented using a set of modules 132. In this case, module 132 may allow computer system 102 to perform a set of tasks that are used by monitoring system 114 and that are separately developed and / or performed independently of other portions of monitoring system 114. In the sense used here, the term “component / component” means any configuration of hardware that has or may not have software and that performs the functionality described in connection with it by means of any solution, while the term “module Denotes a program code that enables the computer system 102 to perform the functionality described in connection therewith by means of any solution. If a module is permanently stored in a memory component 106 of a computer system 102 that has a processing component 104, it forms an essential part of a component that performs the functionality. Regardless of this, it goes without saying that two or more components, modules and / or systems can use their corresponding hardware and / or software in part or in full. It is further understood that part of the functionality discussed here may not be used, or that additional functionality may be integrated into computer system 102.
    If the computer system 102 has multiple computing devices, only a portion of the monitoring system 114 (e.g., one or more modules 132) may be permanently stored on each computing device. However, it goes without saying that the computer system 102 and the monitoring system 114 merely represent various possible equivalent computer systems that can carry out a method described here. Thus, in other embodiments, the functionality provided by computer system 102 and monitoring system 114 may be performed, at least in part, by one or more computing devices that include any combination of hardware that serves general and / or special purposes and program 6
    CH 708 012 B1 code or not. In each exemplary embodiment, the hardware and the program code, if present, can be generated using standard construction or programming methods.
    Regardless, if the computer system 102 includes multiple computing devices 124, the computing devices can exchange data via any type of data exchange connector. Furthermore, the computer system 102 can exchange data with one or more other computer systems by means of any data exchange connection element while performing a method described here. In any event, the data exchange connector may include any combination of a variety of wired and / or wireless connectors; include any combination of one or more types of networks; and / or use any combination of various types of transmission technology and protocols.
    The computer system 102 can store data, e.g. Obtain or provide oil temperature data 60, oil contamination data 80, and / or oil frequency data 90 using any solution. The computer system 102 can generate oil temperature data 60, oil contamination data 80 and / or oil frequency data 90 using one or more data memories, oil temperature data 60, oil contamination data 80 and / or oil frequency data 90 from another system, for example from the turbomachine 118, from the oil sensor system 150 and / or from the user 112, transmit probe transmission data 60 and / or probe reception data 80 to another system and the like.
    [0046] While aspects of the invention are shown and described in the present on the basis of a method and system for monitoring lubricating oil, it goes without saying that they also enable a variety of modified exemplary embodiments. For example, in one embodiment, the invention provides a computer program that is permanently stored on at least one medium that can be read out by a computer and, when executed, enables a computer system to monitor a lubricating oil. For this purpose, the medium that can be read out by a computer contains a program code, e.g. monitoring system 114 (FIG. 4) that performs some or all of the steps and / or embodiments described herein. It is understood that the term “computer-readable medium” includes one or more currently known or future developed material means of expression of any kind, of which a copy of the program code is recorded, reproduced or otherwise in the form of data by a computer device can be exchanged. For example, the computer readable medium may include: one or more portable industrially manufactured storage items; one or more memory / storage components of a computing device; Paper and the like.
    In yet another embodiment, the invention provides a method for making a copy of a program code, e.g. of the monitoring system 114 (FIG. 4), which partially or completely carries out a method described here. In this case, a computer system can process a copy of a program code that partially or fully implements a method described herein to generate a set of data signals and transmit them to a second, separate location for reception, one or more of which are contained in the set Characteristics are appropriately set and / or changed to encode a copy of the program code in the set of data signals. Likewise, an embodiment of the invention provides a method for acquiring a copy of a program code that partially or fully implements a method described herein, which includes a computer system receiving the set of data signals described herein and translating the set of data signals into a copy of the computer program, that is permanently stored on at least one medium that can be read by a computer. In any event, the set of data signals can be transmitted / received using any data exchange connector.
    In yet another embodiment, the invention provides a method for monitoring a lubricating oil. In this case a computer system, e.g. computer system 102 (FIG. 4) can be recovered (e.g., created, maintained, made available, and the like), and one or more components may be obtained (e.g., created, purchased, used, modified, and the like) for performing a method described herein. are used in the computer system. Accordingly, implementation may include one or more of the following steps: (1) installing program code on a computing device; (2) adding one or more computing and / or input / output devices to the computer system; (3) Integration and / or modification of the computer system to enable it to carry out a method described here and the like.
    In any case, the technical effect of the various embodiments of the invention, which include, for example, the monitoring system 114, relates to the monitoring of a lubricating oil, for example a lubricating oil originating from a turbomachine (e.g. from the turbomachine 118). Of course, the monitoring system 114 could be used to monitor a lubricating oil in several independent applications, for example, to monitor lubricating oil in an automotive system, to monitor lubricating oil in a component of a large machine, and the like.
    Various additional exemplary embodiments can include a lubricating oil monitoring device, which together with the oil sensor system 150 can have one or more components of the monitoring system 114 (and associated functionality). The lubricating oil monitoring device can be set up to non-invasively monitor one or more condition (s) of the lubricating oil. In some cases, the lubricating oil monitor7
    CH 708 012 B1 facility (and especially the oil sensor system 150) is able to monitor one or more parameters of the lubricating oil, for example, but without wishing to restrict it: a particle number according to the level of the International Organization for Standardization (ISO), one Number of iron-containing particles, a proportion of water and / or chemical decay.
    In various embodiments, the lubricating oil monitoring device can continuously monitor these parameters and compare these parameters with appropriate threshold values (e.g. levels / proportions or ranges) in order to determine whether the lubricating oil is at a desired level. The lubricating oil monitoring device can have an interface, e.g. a human-machine interface (HMI) to issue one or more warnings if the determined parameter (s) of the lubricating oil deviate, approach an unacceptable threshold value / range and / or show a tendency in this direction.
    In some cases, the lubricating oil monitoring device can be attached to the turbomachine or connected in some other way to it. In other cases, the lubricating oil monitoring device is arranged in the vicinity of the turbomachine in order to provide real-time monitoring of the condition of the lubricating oil.
    In various embodiments, the lubricating oil monitoring device can be connected in terms of flow to the existing lubricating oil pan of the turbomachine. In some special exemplary embodiments, the lubricating oil monitoring device is connected in terms of flow to the return line section of the oil pan. In some cases, the lubricating oil monitor includes an oil feed line for extracting oil from the sump and a drain line for returning tested oil to the sump. The device may also include a bracket for attachment to the tub or to a nearby portion of the turbomachine.
    5 and 6 show a schematic view from the front and a perspective partial view of a lubricating oil monitoring device (device) 500 according to various exemplary embodiments of the invention. FIG. 5 shows the device 500 with a housing section 502, which has a housing 504 over a base plate 506 and a back support 508 (FIG. 6). 5 also illustrates a bracket 510 connected to the housing portion 502. 6 shows the device 500 in perspective view without the housing 504, and illustrates the oil intake passage 512, an oil pump 514, an inner passage 516, an oil analyzer 518 and a drainage passage 520. Various components that are described in connection with the device 500 , can be formed using conventional materials known from the prior art, for example from metals such as steel, copper, aluminum, alloys, composites and the like.
    With reference to FIGS. 5 and 6, the lubricating oil monitoring device (device) 500 can have in some special exemplary embodiments:
    A housing section 502 with a base plate 506 and a back support 508, which can be formed from a sheet metal or from a suitable composite. The housing portion 502 may also include a housing 504 that, as shown in FIG. 5, is connected to the base plate 506 and the back support 508. In various embodiments, the housing may have an interface 526, e.g. have a human-machine interface (HMI) that may include a display screen 528 (e.g., a touch screen, digital, or other display). In some cases, interface 526 may include one or more warning indicators 530, which may include one or more lights (eg, LEDs), audible indicators, and / or tactile indicators to indicate that a condition of the oil being tested is at an undesirable level (eg area) approaches, has already reached or could reach it.
    The housing section 502 may also have an oil intake passage 512, which is connected to the base plate 506 and extends through the base plate 506. The oil intake passage 512 may be fluidly connected to the turbo machine oil pan (pan) 540 and configured to draw oil from the pan 540. In addition, the housing section 502 (as shown in FIG. 6) can have an oil pump 514, which is essentially accommodated in the housing 504 and is connected in terms of flow to the oil suction channel 512. Pump 514 may generate pump pressure to withdraw oil from pan 540 through oil intake passage 512 (and above base plate 506). The housing section 502 can also have an inner channel 516, which (at an outlet of the pump 514) is connected in terms of flow to the oil pump 514 and to the suction channel 512. Inner channel 516 is configured to receive intake oil from pump 514. The housing portion 502 may further include an oil analyzer 518 that is fluidly connected to the inner channel 516, the oil analyzer 518 a property of the intake oil (eg, a particle number / ISO level, an iron particle number, a water fraction, a temperature and / or a dielectric constant ) measures. As also shown, the housing portion 502 may have a drain channel 520 that is fluidly connected to the oil analyzer 518, extends through the base plate 506, and is fluidly connected to the tub 540. The drain channel 520 allows the tested oil to be drained back to the pan 540.
    The device 500 can also have a holder 570, which is connected to the housing section 502. The bracket 510 may be configured to be connected to the oil pan 540 of a turbo engine.
    In various exemplary embodiments, the base plate 506 is set up to be oriented vertically downwards, for example to run perpendicular to the vertical axis (y). This can allow drain channel 560 to
    CH 708 012 B1
    Use gravitational forces to return the lubricating oil tested to the pan 540. In these cases, the base plate 506 overlaps the tub 540.
    In some special embodiments, the holder 510 has an L-shaped element 572 with a vertically extending back 574, which is connected to the housing section 502 and a horizontally extending base body 576. The horizontally extending base body 576 can be attachable to the oil pan 540 of the turbomachine.
    Of course, the device 500 can be controlled by a power unit, e.g. a battery power supply unit and / or via a direct current / alternating current (AC) connection with one or more energy sources of the turbomachine.
    The device 500 is configured to remove pan oil from the oil pan 540 during operation via the intake channel 512 (the pump 514 providing the pressure to suck the pan oil vertically upward), the extracted oil through the inner channel 516 pump and deliver the oil to analyzer 518 for inspection before the oil is drained back into trough 540 via drain channel 520. In various exemplary embodiments, the drainage channel 520 empties into a section 580 of the trough 540, which differs from the section 582 connected to the suction channel 512. In some cases, pan 540 has a substantially continuous flow path that extends from tapping point 582 toward drainage point 580, which means that new oil is continuously entering pan 540 from the turbomachine, flowing through pan 540 (and is tested by the device 500) and re-enters the turbomachine.
    In various exemplary embodiments, components that are described as “connected” to one another can be combined along one or more interfaces. In some embodiments, these interfaces may include junctions between separate components, and in other cases, these interfaces may include a solid and / or one-piece connection. That in some cases, components that are "connected" to each other can be formed together to form a single continuous element. However, in other exemplary embodiments, these connected components can be designed as separate elements and then connected by known methods (e.g. releasable connection, ultrasonic welding, adhesive bonding).
    If an element or layer is referred to as "on," "engaged with," "connected to," or "coupled with" another element or another layer, it may be immediately on, engaged with, connected, or coupled to the other element or layer, or there may be intermediate elements or layers. In contrast, if an element is designated as "immediately on", "immediately engaged with", "directly connected to" or "directly coupled to" another element or layer, there can be no intermediate elements or layers. Other terms used to describe the relationship between elements should be understood in a similar way (e.g., "between" versus "immediately between", "adjacent" versus "in close proximity", and the like). In the sense used here, the term “and / or” includes one or more of the assigned listed elements as well as all combinations thereof.
    The terminology used here only serves to simplify the explanation of specific embodiments and is not intended to limit the description. In the sense used here, the singular forms of indefinite or certain articles should also include the plural forms, unless the context expressly states otherwise. It is also clear that the terms “have” and / or “contain” used in this description specify the presence of the features mentioned, integers, steps, work steps, operations, elements and / or components, but not the presence or addition of individual ones or exclude one or more other characteristics, integers, steps, work steps, operations, elements, components and / or groups.
    The present description uses examples to describe the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, for example to manufacture and use any device and system, and to perform any associated method , The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to fall within the scope of the claims if they have structural elements that do not differ from the literal content of the claims, or if they contain equivalent structural elements with insubstantial differences from the literal content of the claims.
    Reference symbol list [0067]
    Oil temperature data 80 Oil contamination data 90 Oil frequency data
    CH 708 012 B1
    Surroundings
    computer system
    processing component
    storage component
    Input / output (I / 0) component
    Data communication path
    user
    Monitoring system
    turbomachinery
    computer device
    Set of modules
    Oil sensor system
    Lube oil monitoring device (device) housing section
    casing
    baseplate
    back support
    bracket
    oil suction passage
    oil pump
    Inner channel
    Ölanalysierer
    spillway
    interface
    screen
    warning
    tub
    spillway
    bracket
    L-shaped link
    backplate
    baseplate
    Abflussort
    sampling point
    CH 708 012 B1
    权利要求:
    Claims (10)
    [1]
    claims
    1. System that includes:
    at least one computing device configured to monitor lubricating oil by performing steps that include:
    Determining an initial target remaining life for the lubricating oil;
    Determining a temperature-dependent remaining service life for the lubricating oil on the basis of a temperature measurement of the lubricating oil;
    Calculating a contamination factor of the lubricating oil based on a contamination sampling value of the lubricating oil;
    Determining an updated target remaining life for the lubricating oil based on the contamination factor, the initial target remaining life, and the temperature-based remaining life; and
    Determine a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor.
    [2]
    2. System according to claim 1, wherein the at least one computer device is also set up to determine the life loss factor according to the following formula:
    Lifetime loss factor = [initial target remaining life / temperature-based remaining life] x contamination factor.
    [3]
    3. The system of claim 2, wherein the at least one computing device is further configured to determine an elapsed time between samples of the lubricating oil based on a sampling frequency of the lubricating oil.
    [4]
    4. The system of claim 3, wherein determining the current remaining life includes the step of determining a current lost life according to the following formula:
    Current lost service life = service life loss factor x sampling frequency of the lubricating oil.
    [5]
    5. The system of claim 4, wherein determining the updated target remaining life for the lubricating oil includes calculating the updated target remaining life according to the following formula:
    Updated target remaining life = initial target remaining life - current lost life.
    [6]
    6. The system of claim 1, wherein determining the current remaining life for the lubricating oil includes calculating the current remaining life according to the following formula:
    current remaining service life = updated target remaining service life / service life loss factor.
    [7]
    7. The system of claim 1, wherein the temperature dependent remaining life for the lubricating oil is calculated based on an Arrhenius reaction rate of the lubricating oil.
    [8]
    8. The system of claim 1, wherein the contamination factor is calculated based on a measurement of at least one of the following properties of the lubricating oil: an iron particle number, a water content, a dielectric constant or a particle number according to the level of the International Organization for Standardization; and / or wherein the contamination factor is calculated on the basis of an average particle number according to the level of the International Organization for Standardization (ISO), which is calculated by averaging several ISO level particle counts for the lubricating oil.
    [9]
    9. The system of claim 1, which includes:
    Determining the life loss factor of the lubricating oil based on the initial target remaining life, the temperature-based remaining life and the contamination factor;
    Determining an amount of life lost from the lubricating oil based on the life loss factor and a sampled frequency of the lubricating oil;
    Calculating a refined target remaining life for the lubricating oil based on the amount of lost life and the initial target remaining life; and
    Predicting a current remaining life of the lubricating oil based on the refined target remaining life and the life loss factor.
    [10]
    10. A computer program product having a program code that, when executed by a computing device, causes the at least one computing device to monitor a lubricating oil by performing steps that include:
    Determining an initial target remaining life for the lubricating oil;
    Determining a temperature-based remaining service life for the lubricating oil based on a temperature measurement of the lubricating oil;
    Calculating a contamination factor of the lubricating oil based on a contamination sample value of the lubricating oil;
    Determining an updated target remaining life for the lubricating oil based on the contamination factor, the initial target remaining life, and the temperature-based remaining life; and
    Determine a current remaining life for the lubricating oil based on the updated target remaining life and a life loss factor.
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    同族专利:
    公开号 | 公开日
    CN104141515A|2014-11-12|
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    US20140324361A1|2014-10-30|
    JP6683411B2|2020-04-22|
    CN104141515B|2017-09-15|
    CH708012A2|2014-10-31|
    JP2014214875A|2014-11-17|
    DE102014105571A1|2014-10-30|
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    法律状态:
    2017-03-15| NV| New agent|Representative=s name: GENERAL ELECTRIC TECHNOLOGY GMBH GLOBAL PATENT, CH |
    优先权:
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